Chemistry breakthrough makes fluorochemicals production safer

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Chemistry breakthrough makes fluorochemicals production safer


A view of a calcium fluoride crystal (a.ok.a. fluorite crystal).
| Photo Credit: jsjgeology/Flickr (CC BY)

Scientists from the University of Oxford have give you a brand new technique to get hold of fluorine atoms, used to fabricate essential chemical compounds utilized in business and analysis, in a a lot safer and fewer energy-intensive means. Members of the scientific neighborhood have hailed the discovering as a significant breakthrough that would rework the synthesis of those compounds.

The work was revealed in Science on July 20, 2023

Fluorine is a extremely reactive aspect used to make fluorochemicals, which in flip are used to supply plastics, agrochemicals, lithium-ion batteries, and medicines. Fluorine comes from a calcium salt referred to as calcium fluoride, or fluorspar. Fluorspar is mined after which handled with sulphuric acid at a excessive temperature to launch hydrogen fluoride (HF). HF is then made to react with different compounds to create fluorochemicals.

A serious draw back of this course of is that HF is an especially toxic and corrosive liquid that irritates the eyes and respiratory tract even at low concentrations. It additionally requires particular transportation and storage necessities. “Despite stringent safety regulations, HF spills have occurred numerous times in the last decades, sometimes with fatal accidents and detrimental environmental effects,” a college press launch stated.

To keep away from HF and to make the extraction course of require much less vitality, the researchers took inspiration from how the human physique makes bones and enamel: by way of calcium phosphate biomineralisation. They floor fluorspar in a ball-mill with potassium phosphate. While fluorine may be very reactive, calcium atoms favor phosphorus much more, so the milling created calcium phosphate and one other compound with fluorine atoms. They referred to as the latter Fluoromix.

When Fluoromix was reacted with natural compounds, it may create round 50 fluorochemicals with as much as 98% yield.

Calum Patel, a PhD pupil on the lab headed by Véronique Gouverneur, within the college’s Department of Chemistry, and a member of the research, informed c&en that the analysis workforce took “almost a year … to sort of figure out on an atomic level” the composition of Fluoromix and its chemical properties.

University of St. Andrews chemistry professor David O’Hagan informed New Scientist, “To me, this looks like it could be the beginning of something new for this industry.” Aside from sidestepping the creation of HF, the brand new course of additionally shortens the fluorochemicals provide chain.

Future steps of the analysis group embody producing Fluoromix at a bigger scale and to determine how its price will scale. Two members of the group, Gouverneur and postdoctoral scholar Gabriele Pupo, additionally cofounded a start-up referred to as Fluorok in 2022 to concentrate on “cleaner, safer and less expensive access to fluorochemicals”.



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